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Expert Industrial Automation

and Systems Integration Tailored to Your Operations.

CNC Gateway: Real-Time Insights
for Smarter Shop Floors

The CNC Gateway bridges the gap between legacy machinery and modern data analytics, transforming "silent" equipment into a source of actionable intelligence. By interfacing directly with any CNC controller—regardless of age or brand—it eliminates manual tracking and provides a transparent view of your production health. This hardware-software synergy ensures that management and operators are always

aligned on true performance metrics, directly impacting your bottom line.

  • Universal Compatibility: Connects to any machine via digital I/O or serial ports, saving you from expensive equipment overhauls.                                                               

  • Automated OEE Tracking: Captures live part counts and cycle times to calculate Overall Equipment Effectiveness (OEE) without human error.                          

  • Seamless Ignition Integration: Streams shop floor data directly into your existing SCADA or ERP systems for instant, plant-wide visibility.

Alpha Reader: Rugged Intelligence for Uncompromising Environments

The Alpha Reader is engineered for industrial reliability where standard scanners and RFID readers fail. Designed to thrive in high-vibration, high-heat, and chemically intensive washdown areas, this solution ensures that your part-tracking and access-control data remains uninterrupted. By combining hardened physical durability with sophisticated software communication, the Alpha Reader provides the "eyes" your automated system needs to maintain 100% traceability in the toughest conditions.

  • Extreme Durability: Built with industrial-grade housing to withstand grease, moisture, and mechanical shock that destroy consumer hardware.                                                                              

  • Reliable Traceability: Ensures constant communication with your PLC or iPassan network, preventing line stoppages caused by sensor failure.  

  • Plug-and-Play Setup: Features standard terminal connections and mounting brackets for rapid deployment into existing assembly lines.

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INDUSTRIAL AUTOMATION

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CUSTOM PANEL BUILDERS

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IGNITION SOFTWARE

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ABOUT

Engineering Excellence

At Alpha Control Systems, we believe the best automation solutions aren't just built on code—they are built on decades of hands-on experience.

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